Anaerobic digestion and biogas

Biogas is produced when organic material decomposes without oxygen. Raw biogas typically contains methane and carbon dioxide, with moisture and trace impurities such as hydrogen sulphide.

Compressed Biogas (CBG), also called Bio-CNG or renewable natural gas, is biogas that has been cleaned, upgraded, dried and compressed. Upgrading removes a major portion of the carbon dioxide and raises methane concentration, and the gas may be compressed for storage, transport or dispensing, subject to applicable standards.

BiogasCBG / Bio-CNG
DefinitionRaw gas from anaerobic digestionCleaned, upgraded, dried, compressed
MethaneLower, variableHigher after upgrading
StorageGas holder / balloonHigh-pressure cascade
Typical useCooking, heating, powerCompatible vehicles, industrial fuel

Complete plant process

Nine stages, from receiving feedstock to cascade storage. Select a stage for detail.

  1. 1Feedstock Receiving
  2. 2Feedstock Preparation
  3. 3Anaerobic Digester
  4. 4Biogas Collection / Gas Holder
  5. 5H₂S Removal
  6. 6CO₂ Removal / Gas Upgrading
  7. 7Gas Drying
  8. 8Compression
  9. 9CBG Cascade Storage

By-product stream: digested slurry goes through solid-liquid separation into solid digestate and liquid digestate. Final configuration depends on the selected technology and project requirements.

Stage-by-stage explanation

Stage 1: Feedstock Receiving

Suitable organic feedstock is collected, weighed and sorted where required.

Purpose: Records quantity and quality, and keeps contaminants out of the process.

Typical equipment: Weighing and batching system, receiving area, sorting arrangement

Stage 2: Feedstock Preparation

Depending on the feedstock and technology, material may be shredded, screened, mixed, pre-hydrolysed or made into slurry.

Purpose: Gives the digester a consistent, digestible feed.

Typical equipment: Shredding / chopping equipment, screens, mixing and slurry tanks

Stage 3: Anaerobic Digester

Microorganisms break down organic matter without oxygen, producing raw biogas and digested slurry. Stable running depends on loading rate, retention time, temperature, pH, mixing and nutrient balance.

Purpose: Converts organic material into biogas.

Typical equipment: Digester, mixing system, temperature, pH, pressure and level monitoring

Stage 4: Biogas Collection / Gas Holder

Raw biogas is collected and stored in a gas holder or balloon-type system.

Purpose: Balances variations between gas production and downstream demand.

Typical equipment: Gas holder, flame arrestor, pressure-relief provisions

Stage 5: H₂S Removal

Hydrogen sulphide and moisture are managed before upgrading, using biological, chemical or adsorption-based methods depending on design.

Purpose: Protects equipment from corrosion and supports fuel-quality compliance.

Typical equipment: H₂S removal unit, gas analysers

Stage 6: CO₂ Removal / Gas Upgrading

Carbon dioxide and other unwanted constituents are removed to raise the methane share. Approaches include water scrubbing, chemical scrubbing, pressure swing adsorption and membrane separation.

Purpose: Increases methane concentration; technology choice depends on capacity, power, water and required gas quality.

Typical equipment: Upgrading skid, gas flow and composition monitoring

Stage 7: Gas Drying

Upgraded gas is dried to reduce moisture content.

Purpose: Protects compressors, cylinders and dispensing systems.

Typical equipment: Gas dryer, moisture monitoring

Stage 8: Compression

Dried gas is compressed to the pressure needed for storage and distribution.

Purpose: Raises pressure for storage; capacity must match production and offtake.

Typical equipment: Compressor, pressure monitoring, safety and shutdown provisions

Stage 9: CBG Cascade Storage

Compressed gas is held in high-pressure cascade cylinders before dispensing or distribution to compatible vehicles, industrial users or captive use.

Purpose: Stores CBG ahead of offtake.

Typical equipment: Cascade storage, dispensing / offtake system

Plant infrastructure

Feedstock storage

Receiving and buffer storage for seasonal supply.

Digester systems

Digestion, mixing and temperature control.

Gas holder

Raw biogas buffer between production and demand.

Gas purification

H₂S removal and CO₂ upgrading equipment.

Gas compression

Compressors sized to expected production.

CBG storage cascades

High-pressure cylinder storage ahead of offtake.

Utility infrastructure

Water, power, compressed air, drainage and fire-fighting utilities.

Automation and safety

Monitoring, alarms, relief systems, gas detectors, emergency shutdown.

What drives plant performance

Results depend on the project, so we explain the factors rather than promise figures. Stable operation rests on consistent feedstock, disciplined process control and well-maintained equipment.

  • Feedstock quantity, quality, consistency and seasonality
  • Collection distance and logistics cost
  • Digester loading rate, retention time, temperature and mixing
  • H₂S levels and gas-cleaning performance
  • Upgrading technology and methane recovery
  • Power, water availability and backup arrangements
  • Compressor uptime, operator skill and preventive maintenance
  • Gas offtake consistency and market demand

Explore the right technology for your project.

Share your feedstock details, proposed location and target capacity for a technical discussion.